| COURSE OUTLINE FOR PRODUCTION FIELD MAINTENANCE (FM) ENGINEERS
AND TECHNICIANS |
| S/N |
Module Categorisation:
Competence Levels |
Course Categorisation (Cat A
- Essential/Cat B - Recommended/Cat C - Optional) |
COURSES |
Target Audience |
Event Location |
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Module 4: Management/Advance Technical Training
– (Years 5 to 10+) |
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|
| 1 |
Management/Advance Technical Training |
Cat C - Optional |
Technical Submission, Evaluation, Third-party Facility
Inspection |
Production Engineers |
Abuja/Lagos/Ibadan |
| 2 |
Management/Advance Technical Training |
Cat C - Optional |
SIMOPS: Simultaneous Operations System for the Oil & Gas
Industry |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 3 |
Management/Advance Technical Training |
Cat C - Optional |
Oil and Gas Project Management for Engineers certification |
Production Engineers |
Abuja/Lagos/Ibadan |
| 4 |
Management/Advance Technical Training |
Cat C - Optional |
Coating Inspector Program |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 5 |
Management/Advance Technical Training |
Cat C - Optional |
Quality Control Supervisor (QCS) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 6 |
Management/Advance Technical Training |
Cat B - Recommended |
Planned shutdown, critical activities, isolation, start-up &
commissioning |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 7 |
Management/Advance Technical Training |
Cat B - Recommended |
Production Critical Activities: Equipment Upgrade / Replacement,
MERT for Production allowable rates allocation |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 8 |
Management/Advance Technical Training |
Cat B - Recommended |
Costing of maintenance activities |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 9 |
Management/Advance Technical Training |
Cat B - Recommended |
Budgeting & Cost Control for the Oil & Gas Industry |
Production Engineers |
Abuja/Lagos/Ibadan |
| 10 |
Management/Advance Technical Training |
Cat B - Recommended |
Bill of Engineering Measurements |
Production Engineers |
Abuja/Lagos/Ibadan |
| 11 |
Management/Advance Technical Training |
Cat B - Recommended |
Data Analysis |
Production Engineers |
Abuja/Lagos/Ibadan |
| 12 |
Management/Advance Technical Training |
Cat A - Essential |
Maintenance Audits & Site Inspection |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| |
Module 3: Supervisory Level – Intermediate
(Years 4 to 6+) |
|
|
| 13 |
Supervisory Level |
Cat C - Optional |
Process plant optimization technology, troubleshooting and
continual improvement |
Production Engineers |
Abuja/Lagos/Ibadan |
| 14 |
Supervisory Level |
Cat C - Optional |
Process plant & engineering problem solving |
Production Engineers |
Abuja/Lagos/Ibadan |
| 15 |
Supervisory Level |
Cat C - Optional |
Applied Digitalization for Oil & Gas |
Production Engineers |
Abuja/Lagos/Ibadan |
| 16 |
Supervisory Level |
Cat B - Recommended (IC&A Discipline) |
Safety Instrumented Systems (SIS) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 17 |
Supervisory Level |
Cat B - Recommended |
Certificate Course in Advanced Maintenance Management |
Production Engineers |
Abuja/Lagos/Ibadan |
| 18 |
Supervisory Level |
Cat B - Recommended |
Manpower & Resource scheduling in production facilities |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 19 |
Supervisory Level |
Cat B - Recommended |
Rotating Equipment Condition Monitoring & Analysis |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 20 |
Supervisory Level |
Cat B - Recommended |
Static Equipment Condition Monitoring & Analysis |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 21 |
Supervisory Level |
Cat A – Essential |
Asset Integrity Management (AIM) |
Production Engineers |
Abuja/Lagos/Ibadan |
| |
Module 2: Functional Level – Fundamentals
(Years 1 to 3+) |
|
|
| 22 |
Functional Level |
Cat C - Optional (Process Engineering Discipline) |
Process Engineer Certification |
Production Engineers |
Abuja/Lagos/Ibadan |
| 23 |
Functional Level |
Cat B - Recommended (Mechanical Discipline) |
Effect of Lubrication system/Effect of cooling system /Basic
trouble shooting |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 24 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
LACT Unit/ Custody transfer: Oil & Gas |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 25 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
Metering; Oil and gas: Calibration
and re-certification |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 26 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
Process Control Valves and Actuators |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 27 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
Industrial Automation, Instrumentation and Control Certification |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 28 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
PLC, Telemetry & SCADA Technologies |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 29 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
Ultrasonic Thickness Measurement (UTM) Testing training suitable
for PCN/EN473/ISO 9712 Levels 1, 2, and 3, and ASNT Level 3 |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 30 |
Functional Level |
Cat B - Recommended (IC&A Discipline) |
Instrumentation Standards and Practice – Instrument Symbols and
Diagrams |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 31 |
Functional Level |
Cat B - Recommended (Electrical Discipline) |
Cathodic Protection, Training, Assessment and Certification: CP1
Cathodic Protection Tester Certification |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 32 |
Functional Level |
Cat B - Recommended |
Statutory & Safety Critical Elements Inspection (Pressure
Vessels PSV, Relief Valves etc) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 33 |
Functional Level |
Cat B - Recommended |
Computerized Maintenance Management System (CMMS):
Implementation and Optimization |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 34 |
Functional Level |
Cat A - Essential |
Surface Equipment Facilities (Surface Production Handling and
Treatment Equipment Overview) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 35 |
Functional Level |
Cat A - Essential |
Gas Production / Processing for Operations & Maintenance |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 36 |
Functional Level |
Cat A - Essential |
Maintenance Scheduling: Predictive and Routine Maintenance
Program (RBM) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 37 |
Functional Level |
Cat A - Essential |
Innovative Root Cause Analysis (RCA) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 38 |
Functional Level |
Cat A - Essential |
Problem solving & decision-making skills for Engineers and
Technical professionals |
Production Engineers |
Abuja/Lagos/Ibadan |
| 39 |
Functional Level |
Cat A - Essential |
Developing effective maintenance procedures |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 40 |
Functional Level |
Cat A - Essential |
Pipeline Integrity Overview: Pigging, UTM, Cathodic protection |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 41 |
Functional Level |
Cat A - Essential |
Overview of Electrical power system: Generation and Maintenance |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 42 |
Functional Level |
Cat A - Essential |
Surface Equipment Facilities (Engines, pumps, turbines,
fluid-end, drive-end -Operations and Maintenance) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 43 |
Functional Level |
Cat A - Essential |
Process design and philosophy |
Production Engineers |
Abuja/Lagos/Ibadan |
| 44 |
Functional Level |
Cat A - Essential |
Standards and Regulations: Oil & gas industry: ISO
19011:2018, Guidelines for auditing management systems |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 45 |
Functional Level |
Cat A - Essential |
Standard industry Practice ISO55000: Standard Operating
Procedures (SOP) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
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Module 1: Foundation Level – (First Year) |
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|
| 46 |
Foundation |
Cat B - Recommended |
NEBOSH International General Certificate (IGC) |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
| 47 |
Foundation |
Cat A - Essential |
Plant Layout and Hazardous Area Classification |
Production Technicians & Engineers |
Abuja/Lagos/Ibadan |
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