| COURSE OUTLINE FOR PRODUCTION FIELD MAINTENANCE (FM) ENGINEERS AND TECHNICIANS | |||||
| S/N | Module Categorisation: Competence Levels | Course Categorisation (Cat A - Essential/Cat B - Recommended/Cat C - Optional) | COURSES | Target Audience | Event Location |
| Module 4: Management/Advance Technical Training – (Years 5 to 10+) | |||||
| 1 | Management/Advance Technical Training | Cat C - Optional | Technical Submission, Evaluation, Third-party Facility Inspection | Production Engineers | Abuja/Lagos/Ibadan |
| 2 | Management/Advance Technical Training | Cat C - Optional | SIMOPS: Simultaneous Operations System for the Oil & Gas Industry | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 3 | Management/Advance Technical Training | Cat C - Optional | Oil and Gas Project Management for Engineers certification | Production Engineers | Abuja/Lagos/Ibadan |
| 4 | Management/Advance Technical Training | Cat C - Optional | Coating Inspector Program | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 5 | Management/Advance Technical Training | Cat C - Optional | Quality Control Supervisor (QCS) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 6 | Management/Advance Technical Training | Cat B - Recommended | Planned shutdown, critical activities, isolation, start-up & commissioning | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 7 | Management/Advance Technical Training | Cat B - Recommended | Production Critical Activities: Equipment Upgrade / Replacement, MERT for Production allowable rates allocation | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 8 | Management/Advance Technical Training | Cat B - Recommended | Costing of maintenance activities | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 9 | Management/Advance Technical Training | Cat B - Recommended | Budgeting & Cost Control for the Oil & Gas Industry | Production Engineers | Abuja/Lagos/Ibadan |
| 10 | Management/Advance Technical Training | Cat B - Recommended | Bill of Engineering Measurements | Production Engineers | Abuja/Lagos/Ibadan |
| 11 | Management/Advance Technical Training | Cat B - Recommended | Data Analysis | Production Engineers | Abuja/Lagos/Ibadan |
| 12 | Management/Advance Technical Training | Cat A - Essential | Maintenance Audits & Site Inspection | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| Module 3: Supervisory Level – Intermediate (Years 4 to 6+) | |||||
| 13 | Supervisory Level | Cat C - Optional | Process plant optimization technology, troubleshooting and continual improvement | Production Engineers | Abuja/Lagos/Ibadan |
| 14 | Supervisory Level | Cat C - Optional | Process plant & engineering problem solving | Production Engineers | Abuja/Lagos/Ibadan |
| 15 | Supervisory Level | Cat C - Optional | Applied Digitalization for Oil & Gas | Production Engineers | Abuja/Lagos/Ibadan |
| 16 | Supervisory Level | Cat B - Recommended (IC&A Discipline) | Safety Instrumented Systems (SIS) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 17 | Supervisory Level | Cat B - Recommended | Certificate Course in Advanced Maintenance Management | Production Engineers | Abuja/Lagos/Ibadan |
| 18 | Supervisory Level | Cat B - Recommended | Manpower & Resource scheduling in production facilities | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 19 | Supervisory Level | Cat B - Recommended | Rotating Equipment Condition Monitoring & Analysis | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 20 | Supervisory Level | Cat B - Recommended | Static Equipment Condition Monitoring & Analysis | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 21 | Supervisory Level | Cat A – Essential | Asset Integrity Management (AIM) | Production Engineers | Abuja/Lagos/Ibadan |
| Module 2: Functional Level – Fundamentals (Years 1 to 3+) | |||||
| 22 | Functional Level | Cat C - Optional (Process Engineering Discipline) | Process Engineer Certification | Production Engineers | Abuja/Lagos/Ibadan |
| 23 | Functional Level | Cat B - Recommended (Mechanical Discipline) | Effect of Lubrication system/Effect of cooling system /Basic trouble shooting | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 24 | Functional Level | Cat B - Recommended (IC&A Discipline) | LACT Unit/ Custody transfer: Oil & Gas | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 25 | Functional Level | Cat B - Recommended (IC&A Discipline) | Metering; Oil and gas: Calibration and re-certification | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 26 | Functional Level | Cat B - Recommended (IC&A Discipline) | Process Control Valves and Actuators | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 27 | Functional Level | Cat B - Recommended (IC&A Discipline) | Industrial Automation, Instrumentation and Control Certification | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 28 | Functional Level | Cat B - Recommended (IC&A Discipline) | PLC, Telemetry & SCADA Technologies | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 29 | Functional Level | Cat B - Recommended (IC&A Discipline) | Ultrasonic Thickness Measurement (UTM) Testing training suitable for PCN/EN473/ISO 9712 Levels 1, 2, and 3, and ASNT Level 3 | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 30 | Functional Level | Cat B - Recommended (IC&A Discipline) | Instrumentation Standards and Practice – Instrument Symbols and Diagrams | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 31 | Functional Level | Cat B - Recommended (Electrical Discipline) | Cathodic Protection, Training, Assessment and Certification: CP1 Cathodic Protection Tester Certification | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 32 | Functional Level | Cat B - Recommended | Statutory & Safety Critical Elements Inspection (Pressure Vessels PSV, Relief Valves etc) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 33 | Functional Level | Cat B - Recommended | Computerized Maintenance Management System (CMMS): Implementation and Optimization | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 34 | Functional Level | Cat A - Essential | Surface Equipment Facilities (Surface Production Handling and Treatment Equipment Overview) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 35 | Functional Level | Cat A - Essential | Gas Production / Processing for Operations & Maintenance | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 36 | Functional Level | Cat A - Essential | Maintenance Scheduling: Predictive and Routine Maintenance Program (RBM) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 37 | Functional Level | Cat A - Essential | Innovative Root Cause Analysis (RCA) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 38 | Functional Level | Cat A - Essential | Problem solving & decision-making skills for Engineers and Technical professionals | Production Engineers | Abuja/Lagos/Ibadan |
| 39 | Functional Level | Cat A - Essential | Developing effective maintenance procedures | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 40 | Functional Level | Cat A - Essential | Pipeline Integrity Overview: Pigging, UTM, Cathodic protection | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 41 | Functional Level | Cat A - Essential | Overview of Electrical power system: Generation and Maintenance | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 42 | Functional Level | Cat A - Essential | Surface Equipment Facilities (Engines, pumps, turbines, fluid-end, drive-end -Operations and Maintenance) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 43 | Functional Level | Cat A - Essential | Process design and philosophy | Production Engineers | Abuja/Lagos/Ibadan |
| 44 | Functional Level | Cat A - Essential | Standards and Regulations: Oil & gas industry: ISO 19011:2018, Guidelines for auditing management systems | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 45 | Functional Level | Cat A - Essential | Standard industry Practice ISO55000: Standard Operating Procedures (SOP) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| Module 1: Foundation Level – (First Year) | |||||
| 46 | Foundation | Cat B - Recommended | NEBOSH International General Certificate (IGC) | Production Technicians & Engineers | Abuja/Lagos/Ibadan |
| 47 | Foundation | Cat A - Essential | Plant Layout and Hazardous Area Classification | Production Technicians & Engineers | Abuja/Lagos/Ibadan |